Reverse logistics operations improvement project

Amazon: Reduction of overall false escalation rate in reverse logistics centre

A Non-disclosure agreement was signed with the company, so it is not possible to discuss the project in detail.

Case Overview

The challenge & approach

Problem statement

Inaccurate data recording in the fulfilment centre was making it difficult to accurately measure and manage the false escalation process — leading to increased operational costs.

Aim of the project

  1. 1.Identify the actual scope of falsely escalated packages.
  2. 2.Propose more effective ways of measuring false escalations and ways to reduce the overall false escalation rate.

Methods used

data extractiondata analysisprocess mappingfocus groupsfishbone diagramsprocess improvement trainingcross-sectional surveyaudits

Project End Results

Measurable operational impact

3,700

working hours saved annually

Delivered through improved measurement and a reduced overall false escalation rate.
Stack of Amazon Prime shipping boxes